Challenges of modern pumping systems 

In the modern world, whether it is modifying municipal water supplies, extracting oil from the seabed or siphoning corrosive liquids from chemical plants, reliable and efficient pumping systems are needed.

For today's industrial pump operators, this means finding ways to reduce the total cost of ownership while complying with increasingly stringent environmental legislation. This also presents a challenge for pump manufacturers to extend maintenance intervals and optimize energy consumption throughout the life of the pump, as energy consumption accounts for 45% of the total cost of ownership of the pump.

Industrial pump solutions can help 

As a supplier of bearing products and engineering solutions in the pump manufacturing industry, we work closely with various manufacturers. It offers you everything from innovative engineering services for the design process to monitoring systems for reliable remote operation in hard-to-reach places.

 Industrial pump industry, applications, cases, programs 

Increased reliability and service life

Industrial pumps are often required to perform demanding periodic operations in harsh, remote conditions. Operational difficulties in the bearing configuration can reduce uptime, performance and service life.

Effective maintenance is essential to reduce life cycle costs and downtime. Improper maintenance can result in a loss of 10 to 15 percent of pump efficiency.

helps you analyze operating conditions and select solutions to improve reliability, increase efficiency and extend service life.

The

Solution combines Active Reliability maintenance (PRM) and Operator driven reliability (ODR) solutions to upgrade pump components and systems to help industrial pump end users improve reliability and agency.

 Reduce maintenance 

Pump maintenance usually includes bearing lubrication and performance monitoring. Proper lubrication can prevent excessive bearing wear, reduce bearing service life and premature failure.

It is generally considered that pumps with sealed bearings do not need to be supplemented with grease during the life of the bearings. A range of sealed bearings:

Extended mean time between failures

Reduce total cost

Support condition monitoring solutions

 Reduced energy consumption 

Pump systems account for nearly 20% of the energy demand for electricity and can account for 20% to 25% of a plant's energy consumption during operation. Energy consumption accounts for 45% of the total cost of ownership of the pump.

As energy costs continue to rise and environmental legislation becomes more stringent, reducing energy consumption will become increasingly important.

From laser alignment systems and energy-efficient bearings to comprehensive life cycle management services, an expanded range of tools and technologies are available to reduce energy consumption and optimize industrial pump systems. By implementing one or more of these solutions, customers can achieve significant savings in energy costs while helping to comply with more stringent regulations.

 Reduce vibration and noise 

Excessive vibration and noise levels are a major problem for industrial pumps, whether for better performance or to comply with current regulations.

The root causes of excessive vibration and noise levels are often associated with poor shaft alignment, inadequate lubrication, improper installation and bearing configuration, or inadequate cooling. Whatever the cause, high vibration levels increase friction, energy consumption, and wear on components, which often lead to:

Premature device failure

High maintenance costs

Unscheduled shutdown.

Agency loss

 Increase flow and lift 

Bearings and their associated components, including lubricants and sealing systems, are important factors in achieving greater performance by increasing pump flow and head. In order for agents to remain competitive, their product range needs to cover the entire flow and head range, which requires the integration of modular pump designs as well as limiting design variations. We have the knowledge and experience to help your operations with a range of solutions that improve performance and/or facilitate installation. All factors in the equipment can be analyzed. — Bearing configuration, lubrication and other components & — To identify potential factors in the pump that can be improved and provide support to agents to achieve better...

 Better lubrication 

More than one-third of premature bearing failures are caused by the use of incorrect lubricants and/or improper lubricant use.

Lubricants, tools and technologies that can significantly reduce downtime and reduce maintenance requirements. Suitable lubricants to meet the needs of vertical shafts or to resist solids, pressure, temperature, load, chemical erosion, etc.

Industrial pumps are often not easily accessible and therefore pose difficulties for maintenance. Choose a fully automatic lubrication system for longer bearing life and lower operating costs.

 Water and sewage pumps 

In the scope of the water and wastewater industry, reducing the total cost of ownership is a key issue for pumps. Water treatment and supply, as well as various food and beverage agent processes, depend on reliable pumping applications. Energy consumption can account for up to 45% of the total cost of owning a pump, so reducing energy consumption is even more important. Provide application knowledge, solutions and services for energy efficient pumping systems that extend their service life while reducing energy consumption and total operating costs.

 Oil and Gas pumps 

When it comes to pumps that handle corrosive liquids - used in the chemical, subsea and hydrocarbon agent industries - design engineers and pump owners face many challenges.

Some of the key requirements include compliance with industry standards and laws and the ability to improve energy efficiency.

Engineering knowledge, tools and techniques can be acquired in several different ways. Meet these needs.

Solutions for media lubrication pumps and pump efficiency audits can help improve agent efficiency and reduce maintenance costs. Our condition monitoring and process control systems and services can help improve safety and reduce emissions.

 Mineral Fluid pump 

In remote and inaccessible areas, mud pumps in the cooling systems of mines and power plants are exposed to harsh conditions and face a series of operational challenges.

Maintenance-free technology and bearing solutions ensure reliable pump operation under end conditions. Integrated solution to increase mean time between failures for mud pumps

The solution will improve equipment uptime, significantly reduce maintenance costs, and improve pump performance and reliability. — This ensures higher agent efficiency and lower total operating costs.